Kitting & Assembly · Sydney 3PL

Custom kitting & assembly, built to your spec

Bundles, multi-piece kits, promotional packs and subscription boxes — we combine multiple SKUs into a single sellable unit with consistent quality control. From electric bikes to vitamins, our Western Sydney team assembles, labels and packs exactly to your specification.

Get a quote Try the quote calculator

What we assemble

Many SKUs in, one sellable unit out

Flexible value-added assembly for retail, eCommerce and subscription programmes.

Product bundles & multipacks

We combine multiple SKUs into a single, scan-ready unit — multipacks, gift sets and retail-ready displays — with ticketing, labelling and inserts handled to spec so each bundle is consistent and ready to sell.

Pick & pack detail →

Retail-ready kits & displays

Pre-built kits and shelf-ready displays assembled to meet retailer requirements, so your stock arrives compliant and floor-ready. We manage the fiddly multi-component builds standard couriers will not touch.

B2B fulfilment →

Promotional & seasonal packs

Limited-run promo packs, sample sets and seasonal bundles assembled on demand. We scale a project up for a campaign and break it back down afterwards, with full visibility on progress the whole way through.

Storage solutions →

Subscription box assembly

Curated subscription boxes assembled, labelled and dispatched on your cycle for a consistent unboxing every time. Run a dedicated programme through our box service when volume grows.

Subscription box →

Why kit with OutBox3PL

Light, heavy, fragile — handled to spec

From electric bikes and flat-pack furniture to cosmetics and vitamins, our 10,000 m² Western Sydney warehouse and carton-selection software pack each build correctly the first time. Same stock pool, same team — so kitted units flow straight into pick, pack and dispatch with no handover.

Combine multiple SKUs into one quality-checked, sellable unit
Carton-selection software optimises packing on bulky and fragile items
Live progress visibility by project, including outbound tracking
Orders ready by 12pm AEST dispatch the same business day
Kitted stock feeds your store, marketplace and B2B orders from one pool

How it works

From a brief to ready-to-sell units

Share your build spec

Tell us the components, packaging, labelling and finish — we map the assembly and receive your stock into Western Sydney.

We assemble & QC

Each kit is built, ticketed and quality-checked to your exact specification, with carton-selection software protecting bulky and fragile items.

Shelved or shipped

Finished units are shelved as a single SKU ready to sell, or dispatched same day by 12pm AEST.

Tracked end to end

Follow live progress by project and outbound tracking on every parcel from our shelf to the customer.

FAQ

Kitting & Assembly FAQs

What is the difference between kitting and assembly?

The two go hand in hand. Kitting is grouping several separate SKUs into one new sellable unit — a multipack, gift set or subscription box — while assembly is the value-added work of building, ticketing and finishing that unit to spec. At OutBox3PL both happen together at our Western Sydney warehouse: we combine multiple SKUs into a single, scan-ready unit with consistent quality control, ready to sell or ship.

Can you combine multiple SKUs into one barcode for retail or marketplace sale?

Yes. We bundle multiple components into a single scan-ready unit with its own ticketing and labelling, so multipacks, gift sets and retail-ready displays arrive compliant and floor-ready. Once built, the finished kit can be shelved and sold as one SKU, then flow straight into pick, pack and dispatch from the same stock pool with no separate handover. See pick & pack for how kitted units ship.

Do you handle limited-run promotional and seasonal packs?

We do. Limited-run promo packs, sample sets and seasonal bundles are assembled on demand — we scale a project up for a campaign and break it back down afterwards, with full progress visibility by project the whole way through. That flexibility means you can run a short campaign build without committing to permanent packaging changes, and reuse the components once the promotion ends.

Can I supply my own cartons, or do you choose the packaging?

Either works. You can supply your own branded boxes and inserts, or let our carton-selection software choose the right pack for each build. The software optimises packing on bulky and fragile items to protect the goods and minimise dimensional weight, which keeps your shipping spend down. From electric bikes and flat-pack furniture to cosmetics and vitamins, each build is packed correctly the first time.

How is kitting and assembly charged?

Assembly work depends on the components, the number of steps per unit and the finish you need, so pricing is quoted to your specific build rather than a flat per-box rate. There is no lock-in, and kitted stock feeds your store, marketplace and B2B orders from one pool, which avoids duplicate storage costs. Send us your build spec and we will price it — try the quote calculator for an estimate.